Commercial holiday stocking built with structural stability to maintain shape when suspended in public venues and retail environments. Features multi-layer textile construction, secure edge binding, and reinforced hanging tabs rated for continuous vertical load-bearing. Supplied in bulk quantities with customized branding and sizing profiles.
Technical Specifications
|
Parameter |
Specification |
|
Dimensions |
18" (45 cm) length; 8" (20 cm) cuff width |
|
Fabric Weight |
Outer: 350–450 GSM; Lining: 100–150 GSM |
|
Tensile Strength |
Up to 15 kg static suspension load |
|
Materials |
Polyester velvet, faux fur, or poly-cotton canvas |
|
Fire Retardancy |
California TB 117 / NFPA 701 (on request) |
|
Lighting |
Warm white LEDs; IP20 battery box (2x/3x AA) |
|
Temperature |
-10°C to 40°C operating range |
Product Features
Double-Layer Structure
Non-woven inner interfacing prevents sagging under weight.
01
Reinforced Loop
Bar-tacked webbing strap secured directly into main seams.
02
Edge Binding
Overlock stitching and folded tape seal raw edges against fraying.
03
Secure Embellishments
Multi-needle automated stitching anchors appliqués and embroidery.
04
Concealed Power Pack
Internal fabric pocket with hook-and-loop closure secures the battery box.
05
Applications
Retail Merchandising
Packaged for department stores and mass-market display shelves.
Hospitality Interiors
Deployed in hotel lobbies, guest rooms, and dining areas.
Architectural Decor
Integrated into commercial mall displays and municipal corridors.
Event Production
Utilized by holiday event planners for themed venue dressing.
Design & Decoration Details
Embroidery Types: Flat satin stitch, high-density tatami, and chenille patch lettering.
Appliqué Techniques: Multi-layer felt layering and laser-etched synthetic leather tags.
Cuff Treatments: Fold-over faux fur, ribbed knit, quilted satin, and laser-cut borders.
Surface Trims: Lockstitch-anchored faux pearls, sequin matrices, and woven jacquard ribbons.
Materials & Construction
Outer Shell: High-density polyester velvet, 300D x 600D canvas, or acrylic knit yarn.
Interlining: 80 GSM needle-punched non-woven polyester batting.
Inner Lining: Smooth 190T polyester taffeta for easy item placement.
Sewing Thread: High-tenacity continuous filament polyester thread.
Hardware: Nickel-free metal grommets and UL-certified copper wire LED strings.
Lighting Options
LED Color: Warm White (2700K), Cool White (6000K), or RGB multi-color.
Power Source: Transparent 2x or 3x AA battery cases with slide switches.
Timer Function: Integrated 6-hour ON / 18-hour OFF daily cycling circuit.
Wiring Harness: Insulated enameled copper wire routed through internal channels.
Customization Options
Dimensional Customization: Tailored length, cuff proportions, and toe angle geometry.
Private Label: Side-seam woven labels, custom-printed satin care tags, and branded hangtags.
Color Matching: Pantone (TPX/TCX) dyed-to-match fabric shells and yarns.
Packaging Variants: Retail header cards, PVC display windows, and custom polybag thickness.
Manufacturing Process
Fabric Inspection: Roll verification for color consistency, GSM check, and 24-hour relaxation.
Precision Cutting: Automated multi-ply laser and die cutting for pattern pieces.
Embroidery Execution: Multi-head computerized stitching of logos and motifs on flat panels.
Sub-Assembly: Stitching cuffs, hanging tabs, appliques, and LED harnesses.
Main Body Assembly: Joining outer shell, interlining, and lining via synchronized lockstitch.
Finishing: Manual turning right-side out and steam pressing at regulated temperatures.
Quality Control
Fabric Testing
AATCC 8 colorfastness, light fastness, and pH value verification.
Metal Detection
100% conveyor metal detector passage for broken needle screening.
Pull Testing
Random destructive load testing on suspension loops.
Electrical Audit
Functional testing of LED strings, switch durability, and battery contacts.
Dimensional Audit
Finished measurement check within a +/- 3mm tolerance window.
Installation & Storage
Hanging Protocol
Suspend using integrated fabric loops over standard wall hooks or display grids.
Operation & Safety
Insert specified batteries observing polarity. Remove batteries for long-term storage.
Cleaning Guidelines
Surface spot clean with mild detergent. Do not machine wash units with integrated electronics.
Storage Environment
Store in dry, temperature-controlled areas packed flat in breathable corrugated cartons.
Project & Production Capability
Integrated soft goods plant with automated cutting lines and 120+ embroidery stations.
Up to 500,000 units during peak seasonal production quarters.
5 to 7 working days following specification sign-off.
30 to 45 days based on order quantity and material availability.
Packaging & Shipping
Inner Packaging
Individual polyethylene polybags with suffocation warnings and optional header cards.
Master Carton
5-layer double-wall corrugated export cartons (BC-flute) rated for pallet stacking.
Carton Markings
Side and top labels detailing item numbers, barcodes, quantities, and weights.
Logistics
Standardized carton dimensions optimized for container loading or LTL pallet freight.
FAQ
Q: What is the minimum order quantity for custom color matching?
A: Pantone dye matching requires 3,000 units per colorway for standard fabric materials.
Q: Are the integrated LED lighting components replaceable if damaged?
A: Lighting assemblies are integrated into the internal construction as a sealed wiring harness and are non-replaceable.
Q: Do the materials comply with international chemical safety standards?
A: All textiles, dyes, and plastics comply with REACH limits, California Proposition 65, and AZO dye prohibitions.
Q: Can fire retardant treatment certificates be provided for commercial projects?
A: Compliance certificates for NFPA 701 or California TB 117 can be issued upon request.
Q: What is the standard sample procedure for bulk manufacturing orders?
A: Physical pre-production samples are manufactured and shipped for client sign-off prior to full-scale cutting.
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