Customization Capability

 

We operate a 15,000 m² production facility equipped with CNC pipe benders, automated welding stations, anti-corrosion dipping lines, and optical LED testing chambers. Our in-house engineering team works directly with commercial buyers, theme park planners, municipality contractors, and importers to translate concept art into weather-resistant installations.

 

What We Can Customize
 

Commercial Christmas Trees

Tower trees (6m to 30m+), giant frame trees, foliage-dense panel trees, and walk-through interactive trees.

Christmas & Holiday Decorations

Fibreglass ornaments, giant baubles, photo-op archways, and outdoor ground displays.

Lighting Systems

2D motifs, 3D dynamic lighting structures, programmable RGB/DMX displays, and curtain/icicle setups.

Fabric Sculptures

Weatherproof tinsel, fabric-wrapped iron/aluminum frames, internal LED backlit characters, and illuminated parade floats.

Wedding & Event Decor

Illuminated backdrops, custom LED love signs, tunnel arches, and permanent venue installations.

Bespoke Sculptures

Metal mesh architectural sculptures, large-scale mascot figures, and municipal holiday landmarks.

 

Technical Specifications

Size & Structure

 

Structural Framing: Q235 structural steel, 6063-T5 aluminum alloy, or stainless steel profiles depending on load requirements.
Modular Segments: Bolt-together modular framing engineered to fit standard 20ft/40ft shipping containers and reduce site assembly labor.
Height & Span: Trees from 3m to 35m; archways and walk-through tunnels with clear spans up to 15m without central supports.

Design & Artwork Support

 

Vector & 3D Modeling: Conversion of 2D sketches or vector files (AI, DWG, STEP) into structural 3D models.
Photometric Simulation: Dialux simulation for venue foot-candle and brightness distribution prior to assembly.
Stress Analysis: Finite Element Analysis (FEA) for structural stability under severe wind and snow loads.

Material & Finish Options

 

Anti-Corrosion Treatments: Hot-dip galvanizing (min. 80µm zinc thickness) or outdoor-grade electrostatic powder coating.
Covering Materials: UV-inhibited PVC/PE pine needles, commercial tinsel, acrylic crystals, metallic mesh, or translucent fiberglass shells.
Flame Retardancy: Materials treated to meet NFPA 701 and DIN 4102 B1 standards.

Lighting & Electrical Engineering

 

LED Configurations: Epistar / San'an chips; DIP 5mm LEDs for wide-angle visibility, SMD 2835/5050 for high-lumen density, or bullet-head pixel nodes.
Voltage Options: High-voltage (110V / 220V / 240V) or low-voltage (12V / 24V / 36V) systems with IP67 sealed transformers.
Control Protocols: Static, automatic flash patterns, addressable SPI controllers, or full DMX512 dynamic light show programming.
Cables & Connectors: Cold-resistant rubber cables rated to -40°C with IP67 screw-lock waterproof connectors.

 

 
Customization Process
 

 

01/

Technical Requirement Intake (Dimensions, site location, voltage, IP rating, budget targets)

02/

Engineering & CAD Approval (3D renderings, CAD drawings, electrical schematics provided within 3-5 days)

03/

Sample & Prototype Build (Structural mock-up, LED brightness & color-temperature validation)

04/

Mass Production & In-Line Assembly (Metal cutting, precision welding, dipping, lighting assembly)

05/

Pre-Shipment Testing (24-hour continuous burn-in, IPX6 water spray test, structural pre-assembly)

06/

Packaging & Global Logistics (Steel-frame crate packing, container optimization, clearance docs)

 

Quality Control

LED Aging Test

Lighting harnesses undergo 24 to 48 hours of continuous illumination testing prior to mounting.

Waterproof Verification

IP65 / IP67 components subjected to pressurized water jet spray testing to prevent moisture ingress.

Pre-Assembly Verification

Structures exceeding 8 meters undergo factory trial assembly to verify hole alignment, structural tolerances, and connector placement.

Electrical Safety

Hi-pot insulation testing, ground continuity tests, and full compliance documentation (CE, UL, ETL, SAA, RoHS).

 

Packaging & Delivery

 

 

Container Optimization: Modular designs maximize volumetric efficiency inside 40ft HQ containers, reducing sea freight costs per unit.
Kitted Assembly Kits: Packages include spare LEDs, extra waterproof caps, touch-up paint, assembly hardware, and installation manuals.

 

 

Frequently Asked Questions

 

 

Q: What is the typical turnaround time for custom orders?

A: CAD engineering drawings take 3 to 5 business days. Sample production requires 7 to 12 days after drawing approval. Mass production lead time is generally 25 to 35 days, depending on structural complexity and order volume.

Q: What information is needed to get an accurate quote?

A: Provide dimensions (height/span), installation location (indoor or outdoor), preferred voltage (110V/220V/low voltage), lighting control preference (static/flash/DMX), and target quantity. If you have CAD files or reference images, include them with your inquiry.

Q: How do you ensure wind resistance for large outdoor trees and sculptures?

A: Engineers calculate local wind load factors based on deployment site parameters. Frames use Q235 structural steel with reinforced base flanges and cross-bracing. We provide foundation anchor layouts and recommended ballast weight (concrete blocks) for stable ground mounting.

Q: Do you provide on-site installation support?

A: We provide step-by-step structural CAD assembly guides, labeled wiring diagrams, and video walkthroughs. For large-scale commercial or municipal projects, engineering consultation or remote technical support can be arranged.

 

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Request a Custom Quote

Submit your project requirements to receive a technical evaluation, CAD draft, and itemized quotation within 24 hours.
Email: admin@nyd2003.com
Direct Line: +8613809884508
Required Details for Fast Quotation:
Product type / Reference image
Dimensions (Height, Width, or Diameter)
Installation environment (Indoor vs. Outdoor)
Target quantity & required delivery date